Personal Project

CNC Machine

Why build it?

I wanted a capable CNC machine that could live in a residential environment: portable, enclosed, quiet enough to be practical - but still stiff and rugged enough to machine non-ferrous metals and hardwoods.

Built CNC machine

Mechanical Structure & Integration

The custom mechanical structure utilized over 100 fabricated and machined parts to maximize stiffness.

Motor drivers, CNC controller, and computer were packaged within the machine frame.

Enclosed CNC CAD
CNC control electronics

Analysis & Alignment

FEA simulation was used to target less than 25 μm of deflection under nominal load produced from the cutting forces. The final build also required alignment using dial indicators, granite parallel blocks, and custom metrology equipment.

CNC structural FEA